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Product Description: Diamond Wire Saw for Quartz
The diamond wire saw for quartz is a cutting-edge machine specifically engineered for slicing quartz materials with high precision and efficiency. This advanced tool employs a diamond-embedded wire loop, which guarantees clean and accurate cuts, making it perfect for applications requiring meticulous attention to detail.
The wire loop design of the diamond wire saw allows for continuous cutting at high speeds, approximately 60 meters per second, without the need to reverse direction. This results in a smoother cut surface with minimal kerf loss, significantly reducing material waste. The industrial-grade diamonds embedded in the wire provide exceptional cutting power and durability, ensuring long-lasting performance even with intensive use.
Step into a new era of quartz glass cutting with our cutting-edge Endless Wire Saw Model SH60-R. Designed specifically for large-size quartz glass cutting, this remarkable innovation reshapes the boundaries of cutting speed, efficiency, and versatility.
Model SH60 has an endless diamond wire that can move in a single direction without the need for reversing. The closed diamond wire enables high linear speeds, reaching even up to 60 m/s. As a result, it allows for fast cutting speeds and maintaining superior cutting surface quality.
This machine is a horizontal cutting wire saw, the has a workpiece station which you can put big and heavy material easily with a fork or ship crane.it's quite easy to operate.
The diamond wire saw for quartz represents a significant advancement in cutting technology, offering unparalleled precision and efficiency for all quartz slicing needs. Whether in industrial production or research environments, this specialized tool ensures superior performance and high-quality results.
Typical specifications for this Graphite Cutting Machine SH100-R :
| Machine Spec | ||
| Number | Parameter | Value or Specification |
| 1 | Loading Table Dia(mm) | 850 |
| 2 | Maximum Workpiece Dia (mm) | dia 1000 |
| 3 | Maximum Workpiece Height (mm) | 500 |
| 4 | Worktable Y-Axis Travel (mm) | 550 |
| 5 | Worktable Z-Axis Travel (mm) | 500 |
| 6 | Maximum Diamond Wire Speed (m/s) | 38 (Max) |
| 7 | Minimum Feed Increment Y-Axis (mm) | 0.01 |
| 8 | Minimum Feed Increment Z-Axis (mm) | 0.01 |
| 9 | Repeat Positioning Accuracy Y-Axis (mm) | ±0.05 |
| 10 | Repeat Positioning Accuracy Z-Axis (mm) | ±0.05 |
| 11 | Total Power Consumption (kW) | 4 |
| 12 | Power Supply | AC220V 50Hz |
| 13 | Machine Size(mm) | 1600*1700*1970 |
| 14 | Machine Weight(kg) | 15000 |
1,Cutting Line Orientation:
The cutting wire is positioned parallel to the ground, while the quartz ingot or blocks are parallelly placed on the loading platform.
2,High-Speed Cutting Wire Motion:
The cutting wire moves at high speed along its circular path, maintaining constant tension and maintaining its sharpness during the cutting process.
3,Horizontal Cutting:
As the cutting wire moves, whole wheel system move from forward to backward, allowing for horizontal cutting of the quartz.
4,Control and Precision:
The cutting machine is equipped with a control system and a hand controller that ensures precise movement of the cutting wire and the loading platform. The control system allows for accurate positioning and motion control, resulting in consistent and high-quality cuts.
1,Unprecedented Cutting Speed:
The SH60 stands as a beacon of cutting speed advancement. Unlike traditional inner diameter saws or bandsaws used for quartz cutting machine, our revolutionary endless wire saw technology enables lightning-fast cuts. since the linear speed of this saw can be up to 60m/s, the cutting wire would be very sharp..
2,Limitless Cutting Scope:
Gone are the days of size limitations when it comes to quartz glass cutting. The SH60's innovation lies in its ability to cut quartz glass without size restriction, The cutting tool has no limitations on the size of the workpiece.this machine series has different size for different material range,the biggest workpiece it can cut is diameter 1.5 m.
3,Precision Beyond Compare:
Precision is at the core of the SH60's design. With its state-of-the-art endless wire technology, this machine offers immaculate precision in every cut. Whether you're working with large sections or intricate designs, the SH60 ensures flawless accuracy and exacting dimensions.
4,Cut Quality Redefined:
The SH60's cutting-edge technology doesn't just elevate speed; it redefines cutting surface quality, cutting wire running in one direction and the workpiece rotary at the same time .The cutting process is accompanied by grinding, resulting in a very smooth cutting surface.
5,Easy to Operate:
Equipped with a circular diamond wire cutting tool, our machine ensures precise and efficient cutting with minimal kerf width. The wire diameter ranges from 0.65 to 0.8 mm, allowing for exceptionally small kerfs and minimal cutting resistance. This results in minimal material displacement during cutting, maintaining the material's original integrity and facilitating easy unloading.
6,Compact and Space-saving Design:
With its sleek and compact structure, our cutting machine takes up minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it can accommodate large material sizes, providing versatility without compromising on space.
7,Horizontal Cutting Orientation:
The horizontal cutting orientation facilitates easy loading and unloading of materials, particularly beneficial for handling large graphite blocks. Simply use a forklift to place the material onto the machine's loading platform, making material handling a breeze.
8,Unmanned Operation:
The cutting process requires no constant supervision, providing operators with the freedom to attend to other tasks while the machine operates autonomously. This feature enhances productivity and efficiency in the manufacturing environment.
9,User-friendly Operation:
Featuring a straightforward and user-friendly interface, our machine offers intuitive operation akin to a "plug-and-play" system. Even novice operators can easily navigate the machine's controls and settings, eliminating the need for extensive training or specialized skills.
The SH60 is a statement of adaptability and innovation. Its advanced controls and customizable settings cater to a diverse range of cutting projects, making it the go-to solution for large-scale quartz glass cutting. Whether you're producing monumental pieces or intricate components, the SH60 delivers uncompromised results every time.
here's a comparison sheet highlighting the differences between a Diamond Band Saw and a Diamond Wire Saw when cutting graphite:
| Aspect | Diamond Band Saw | Endless Diamond Wire Saw |
| Cutting Mechanism | Utilizes a continuous loop of diamond-coated band as the cutting tool. | Employs a continuous loop of diamond-coated wire as the cutting tool. |
| Cutting Speed | Generally slower cutting speed due to the movement of the band. | Faster cutting speed due to the continuous linear motion of the wire. |
| Kerf Width | Typically has a wider kerf width, leading to more material wastage. | Minimizes kerf width, resulting in minimal material wastage. |
| Cut Surface Quality | May require additional polishing steps to achieve a smooth finish. | Simultaneously cuts and polishes, ensuring a smooth and shiny surface. |
| Versatility | Suitable for basic cuts and straight lines. | Highly versatile, suitable for complex shapes and intricate designs. |
| Precision | Moderate precision; may not achieve intricate designs accurately. | Offers high precision, ideal for intricate graphite components. |
| Material Efficiency | Can be less material-efficient due to wider cuts. | Maximizes material efficiency with narrow cuts. |
| Dust Generation | Generates more dust, potentially requiring dust extraction systems. | Produces minimal dust, contributing to a cleaner working environment. |
| Application | Mainly used for simpler cutting tasks | Ideal for various cutting needs, especially intricate graphite parts. |
| Ideal Use Case | Basic straight cuts in graphite. | Precision cuts, intricate designs, and complex graphite components. |
Packaging
The diamond wire saw will be put into a wood crate.
We offer flexible international shipping options to accommodate the diverse needs of our clients. Our shipping terms include FOB (Free on Board), CNF (Cost and Freight), and door-to-door delivery. The majority of our shipments are transported via sea freight, ensuring cost-effective and reliable delivery for bulk orders. Additionally, we have extensive experience with air freight for time-sensitive shipments, providing faster delivery while maintaining the integrity of the products.
Our team is committed to providing timely and efficient delivery, tailored to meet your specific requirements, ensuring that your orders arrive safely and on schedule. Whether by sea or air, we prioritize the safe handling and transport of our products to maintain their quality and performance.
Application: Client specializes in manufacturing high-precision quartz components used in various electronic devices. They integrated the diamond wire saw into their production line to cut quartz substrates used in oscillators and resonators. The precision and efficiency of the saw allowed them to produce high-quality components with minimal material waste. This led to improved product performance and reliability, enhancing their competitiveness in the market.
Application: Client produces high-precision optical lenses and components made from quartz. The diamond wire saw was utilized to achieve smooth and accurate cuts of quartz blocks, essential for creating high-quality optical lenses. The company experienced a significant improvement in the clarity and precision of their optical products, meeting the stringent requirements of the optical industry and expanding their customer base.
Application: Client focuses on manufacturing photovoltaic cells and solar panels. They used the diamond wire saw to slice quartz for solar panels, ensuring uniform thickness and high precision. This led to enhanced efficiency and performance of their solar panels, reducing production costs and increasing their market share in the renewable energy sector.
Application: Client's Research Institute conducts cutting-edge research on new materials. They adopted the diamond wire saw for precise cutting of quartz samples used in their experiments. The saw's ability to make fine, accurate cuts with minimal surface roughness was crucial for their research, enabling detailed analysis and development of new quartz-based materials.
Application: Client manufactures semiconductor devices that require high-purity quartz components. The diamond wire saw was employed to cut quartz wafers used in semiconductor fabrication. The precision cutting capability of the saw ensured high-quality quartz wafers with minimal defects, leading to improved performance of their semiconductor devices and higher production yields.
The diamond wire saw for quartz is a versatile and high-precision cutting tool that serves a wide range of industries, including electronics, optics, solar energy, research, and semiconductors. These case studies demonstrate the saw's effectiveness in delivering superior cutting performance, enhancing product quality, and driving operational efficiency across various applications.
Shine Smart Equipment is a leading manufacturer of cutting-edge diamond wire saws, specializing in high-precision cutting solutions for the semiconductor and solar industries. With a commitment to innovation and quality, we provide our customers with reliable and efficient diamond wire cut equipment that meets their production needs.
Videos
Contact us to check bellow videos
- Video 1: Equipment operation demonstration
- Video 2: Customer case study
Please contact us to check out the machine models you need!
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