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The diamond wire saw for graphite is a specialized cutting machine designed specifically for slicing graphite materials with high precision and efficiency. This advanced cutting tool utilizes a diamond-embedded wire loop, which ensures clean and accurate cuts, making it ideal for applications that require meticulous attention to detail.
The wire loop design of the diamond wire saw allows for continuous cutting at high speeds, around 80 meters per second, without the need to reverse direction. This results in a smoother cut surface with minimal kerf loss, significantly reducing material waste. The industrial-grade diamonds embedded in the wire provide exceptional cutting power and durability, ensuring long-lasting performance even with intensive use.
Easy to Operate:
Equipped with a circular diamond wire cutting tool, our machine ensures precise and efficient cutting with minimal kerf width. The wire diameter ranges from 0.65 to 0.8 mm, allowing for exceptionally small kerfs and minimal cutting resistance. This results in minimal material displacement during cutting, maintaining the material's original integrity and facilitating easy unloading.
The diamond wire saw for graphite represents a significant advancement in cutting technology, offering unparalleled precision and efficiency for all graphite slicing needs. Whether in industrial production or research environments, this specialized tool ensures superior performance and high-quality results.
Typical specifications for this Graphite Cutting Machine SH60-60 :
| Machine Spec | ||
| Number | Parameter | Value or Specification |
| 1 | Maximum Workpiece Length (mm) | 600 |
| 2 | Maximum Workpiece Width (mm) | 600 |
| 3 | Maximum Workpiece Height (mm) | 600 |
| 4 | Worktable Y-Axis Travel (mm) | 600 |
| 5 | Worktable Z-Axis Travel (mm) | 600 |
| 6 | Maximum Diamond Wire Speed (m/s) | 38 (Max) |
| 7 | Minimum Feed Increment Y-Axis (mm) | 0.01 |
| 8 | Minimum Feed Increment Z-Axis (mm) | 0.01 |
| 9 | Repeat Positioning Accuracy Y-Axis (mm) | ±0.05 |
| 10 | Repeat Positioning Accuracy Z-Axis (mm) | ±0.05 |
| 11 | Total Power Consumption (kW) | 4 |
| 12 | Power Supply | AC220V 50Hz |
| 13 | Machine Size(mm) | 1600*2000*2150 |
| 14 | Machine Weight(kg) | 14000 |
1,Exceptional Sharpness:
The use of diamond as the cutting tool, combined with the high wire speed, ensures that the machine is exceptionally sharp.
2,Superior Surface Quality:
The continuous motion of the endless diamond wire and the precision of its unidirectional movement result in a consistently smooth cutting action. This meticulous control leads to superior cut surface quality.
3,Minimal Kerf Width:Our Machine designing concept and the thinness of the diamond wire contribute to a narrow kerf width of approximately 0.7 mm. This minimizes material wastage and maximizes efficiency.4,Low Dust Emissions:
Unlike traditional cutting methods that generate more dust, our graphite cutting machine produces minimal dust.
5,High Precision:
The unidirectional motion of the endless diamond wire ensures precise cuts with minimal deviation. This high level of precision is a result of the machine's advanced technology and engineering.
6,Easy to Operate:
Equipped with a circular diamond wire cutting tool, our machine ensures precise and efficient cutting with minimal kerf width. The wire diameter ranges from 0.65 to 0.8 mm, allowing for exceptionally small kerfs and minimal cutting resistance. This results in minimal material displacement during cutting, maintaining the material's original integrity and facilitating easy unloading.
7,Compact and Space-saving Design:
With its sleek and compact structure, our cutting machine takes up minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it can accommodate large material sizes, providing versatility without compromising on space.
8,Horizontal Cutting Orientation:
The horizontal cutting orientation facilitates easy loading and unloading of materials, particularly beneficial for handling large graphite blocks. Simply use a forklift to place the material onto the machine's loading platform, making material handling a breeze.
9,Unmanned Operation:
The cutting process requires no constant supervision, providing operators with the freedom to attend to other tasks while the machine operates autonomously. This feature enhances productivity and efficiency in the manufacturing environment.
10,User-friendly Operation:
Featuring a straightforward and user-friendly interface, our machine offers intuitive operation akin to a "plug-and-play" system. Even novice operators can easily navigate the machine's controls and settings, eliminating the need for extensive training or specialized skills.
here's a comparison sheet highlighting the differences between a Diamond Band Saw and a Diamond Wire Saw when cutting graphite:
| Aspect | Diamond Band Saw | Endless Diamond Wire Saw |
| Cutting Mechanism | Utilizes a continuous loop of diamond-coated band as the cutting tool. | Employs a continuous loop of diamond-coated wire as the cutting tool. |
| Cutting Speed | Generally slower cutting speed due to the movement of the band. | Faster cutting speed due to the continuous linear motion of the wire. |
| Kerf Width | Typically has a wider kerf width, leading to more material wastage. | Minimizes kerf width, resulting in minimal material wastage. |
| Cut Surface Quality | May require additional polishing steps to achieve a smooth finish. | Simultaneously cuts and polishes, ensuring a smooth and shiny surface. |
| Versatility | Suitable for basic cuts and straight lines. | Highly versatile, suitable for complex shapes and intricate designs. |
| Precision | Moderate precision; may not achieve intricate designs accurately. | Offers high precision, ideal for intricate graphite components. |
| Material Efficiency | Can be less material-efficient due to wider cuts. | Maximizes material efficiency with narrow cuts. |
| Dust Generation | Generates more dust, potentially requiring dust extraction systems. | Produces minimal dust, contributing to a cleaner working environment. |
| Application | Mainly used for simpler cutting tasks | Ideal for various cutting needs, especially intricate graphite parts. |
| Ideal Use Case | Basic straight cuts in graphite. | Precision cuts, intricate designs, and complex graphite components. |
Packaging
The diamond wire saw will be put into a wood crate.
We offer flexible international shipping options to accommodate the diverse needs of our clients. Our shipping terms include FOB (Free on Board), CNF (Cost and Freight), and door-to-door delivery. The majority of our shipments are transported via sea freight, ensuring cost-effective and reliable delivery for bulk orders. Additionally, we have extensive experience with air freight for time-sensitive shipments, providing faster delivery while maintaining the integrity of the products.
Our team is committed to providing timely and efficient delivery, tailored to meet your specific requirements, ensuring that your orders arrive safely and on schedule. Whether by sea or air, we prioritize the safe handling and transport of our products to maintain their quality and performance.
A leading manufacturer of graphite electrodes used in electric arc furnaces integrated our diamond wire saw into their production line. The precision and efficiency of the saw allowed them to slice graphite blocks into electrodes with minimal material loss and high surface quality. This not only improved their production yield but also enhanced the performance of the electrodes in high-temperature applications, resulting in increased customer satisfaction and repeat orders.
A prominent battery manufacturer adopted our diamond wire saw for cutting graphite anodes used in lithium-ion batteries. The high precision of the saw ensured uniform thickness and smooth surfaces, which are critical for the performance and longevity of the batteries. This led to a significant improvement in the energy density and charge-discharge cycles of their batteries, positioning the company as a leader in battery technology.
A major aerospace company required high-precision graphite components for their thermal management systems. By using our diamond wire saw, they were able to achieve extremely precise cuts with minimal surface roughness, which is essential for maintaining the integrity and performance of the components under extreme conditions. This enabled the company to meet stringent industry standards and improve the reliability of their thermal management systems.
An electronics manufacturer specializing in high-performance heat sinks and thermal interface materials used our diamond wire saw to cut graphite sheets and blocks. The precision cutting capability of the saw allowed them to produce components with exact specifications and high surface quality, essential for effective heat dissipation in electronic devices. This helped the company enhance the thermal management solutions they provide to their customers, leading to higher product reliability and efficiency.
A research institution focusing on advanced materials incorporated our diamond wire saw into their laboratory for experimental studies on graphite. The ability to cut graphite with high precision and minimal material loss was crucial for their experiments. The saw's customizable features allowed the researchers to tailor the cutting parameters to their specific needs, facilitating breakthroughs in the development of new graphite-based materials and applications.
An industrial engineering firm specializing in custom-designed machinery for various applications used our diamond wire saw for cutting graphite components. The saw's ability to deliver precise cuts with excellent surface finish enabled the firm to produce high-quality, custom graphite parts for their clients, which included various sectors such as automotive, defense, and energy.
These case studies illustrate the versatility and high performance of our diamond wire saw for graphite, demonstrating its effectiveness across a wide range of industries and applications.
Shine Smart Equipment is a leading manufacturer of cutting-edge diamond wire saws, specializing in high-precision cutting solutions for the semiconductor and solar industries. With a commitment to innovation and quality, we provide our customers with reliable and efficient diamond wire cut equipment that meets their production needs.
Videos
Contact us to check bellow videos
- Video 1: Equipment operation demonstration
- Video 2: Customer case study
Please contact us to check out the machine models you need!
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