| Customization: | Available |
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| Warranty: | 1 Year |
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The diamond wire profile cutting machine is an advanced cutting tool designed to execute intricate 2D shapes with high precision and efficiency. Utilizing a closed-loop diamond wire as the cutting tool, this machine, combined with a CNC (Computer Numerical Control) system, delivers unparalleled accuracy and smooth finishes on a variety of materials. This makes it ideal for industries that require precise and complex cutting operations.
The diamond wire profile cutting machine represents a significant advancement in cutting technology, offering superior precision and efficiency for all profile cutting needs. Whether in industrial production or research environments, this specialized tool ensures high-quality results and enhances operational capabilities.
Typical specifications for this Graphite Cutting Machine SGI 20 :
| Machine Spec | ||
| Number | Parameter | Value or Specification |
| 1 | Loading table Size mm) | 200*280 |
| 2 | Maximum Workpiece Size (mm) | 200*200*200 |
| 3 | Maximum Workpiece Height (mm) | 200 |
| 4 | Worktable Y-Axis Travel (mm) | 250 |
| 5 | Worktable Z-Axis Travel (mm) | 250 |
| 6 | Maximum Diamond Wire Speed (m/s) | 38 (Max) |
| 7 | Minimum Feed Increment Y-Axis (mm) | 0.01 |
| 8 | Minimum Feed Increment Z-Axis (mm) | 0.01 |
| 9 | Repeat Positioning Accuracy Y-Axis (mm) | ±0.05 |
| 10 | Repeat Positioning Accuracy Z-Axis (mm) | ±0.05 |
| 11 | Total Power Consumption (kW) | 4 |
| 12 | Power Supply | AC220V 50Hz |
| 13 | Machine Size(mm) | 1000*800*1850 |
| 14 | Machine Weight(kg) | 400 |
1,Cutting Line Orientation:
The cutting wire is positioned parallel to the ground, while the glass rod or blocks are parallelly placed on the loading platform.
2,High-Speed Cutting Wire Motion:
The cutting wire moves at high speed along its circular path, maintaining constant tension and maintaining its sharpness during the cutting process.
3,Gantry/horizontal Cutting:
As the cutting wire moves, whole wheel system move from top to bottom, allowing for gantry cutting of the glasses.
4,Control and Precision:
The cutting machine is equipped with a control system that ensures precise movement of the cutting wire and the loading platform. The control system allows for accurate positioning and motion control, resulting in consistent and high-quality cuts.
1,Unmatched Cutting Efficiency:
Multiple Product Cutting: The diamond wire profile cutting machine utilizes a continuous wire as the cutting tool, allowing multiple products to be arranged and cut simultaneously. This significantly enhances cutting efficiency and throughput, making it ideal for high-volume production environments.
2,Precise Optical Glass Cutting machine:
3, Expert in Cutting Angles and Curves:
4,Cut Quality Redefined:
The SH60's cutting-edge technology doesn't just elevate speed; it redefines cutting surface quality, cutting wire running in one direction and the workpiece rotary at the same time .The cutting process is accompanied by grinding, resulting in a very smooth cutting surface.
5, Simple System:
6,Compact and Space-saving Design:
With its sleek and compact structure, our cutting machine takes up minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it can accommodate large material sizes, providing versatility without compromising on space.
7,Unmanned Operation:
The cutting process requires no constant supervision, providing operators with the freedom to attend to other tasks while the machine operates autonomously. This feature enhances productivity and efficiency in the manufacturing environment.
8,User-friendly Operation:
Featuring a straightforward and user-friendly interface, our machine offers intuitive operation akin to a "plug-and-play" system. Even novice operators can easily navigate the machine's controls and settings, eliminating the need for extensive training or specialized skills.
| Feature/Aspect | Diamond Wire Profile Cutting Machine | Bandsaw Profile Cutting Machine | CNC Engraving Machine |
|---|---|---|---|
| Cutting Tool | Diamond-embedded wire loop | Continuous metal blade | Rotating cutting bit |
| Cutting Efficiency | High; multiple products can be cut simultaneously | Moderate; limited to one product at a time | Moderate; typically one product at a time |
| Cutting Precision | High; wire diameter 0.3 to 0.8 mm allows for precise and intricate cuts | Moderate; thicker blade limits precision | High; capable of fine detail work |
| Complex Shape Cutting | Excellent; wire can change direction 180 degrees easily | Limited; blade shape restricts complex cuts | Excellent; bit can be programmed for complex paths |
| Angle and Curve Cutting | Excellent; thin wire ensures precise angles and smooth curves | Moderate; blade width affects accuracy in tight curves | Excellent; capable of intricate angles and curves |
| System Complexity | Simple; CAD designs can be directly imported | Simple; manual adjustments needed | Complex; requires programming knowledge |
| Material Versatility | High; suitable for various materials including metals, ceramics, and composites | Moderate; primarily for wood and soft metals | High; works on a variety of materials including wood, metal, and plastic |
| Setup and Operation | Easy; CAD-based, minimal learning curve | Moderate; manual setup and operation | Complex; requires skilled programming and operation |
| Maintenance | Low; durable wire, infrequent replacements | Moderate; blade requires regular maintenance | High; bits wear out and need frequent replacement |
| Cost | High initial cost, low operational cost | Lower initial cost, moderate operational cost | High initial cost, high operational cost |
Packaging
The diamond wire saw will be put into a wood crate.
We offer flexible international shipping options to accommodate the diverse needs of our clients. Our shipping terms include FOB (Free on Board), CNF (Cost and Freight), and door-to-door delivery. The majority of our shipments are transported via sea freight, ensuring cost-effective and reliable delivery for bulk orders. Additionally, we have extensive experience with air freight for time-sensitive shipments, providing faster delivery while maintaining the integrity of the products.
Our team is committed to providing timely and efficient delivery, tailored to meet your specific requirements, ensuring that your orders arrive safely and on schedule. Whether by sea or air, we prioritize the safe handling and transport of our products to maintain their quality and performance.
Based on our experience, it is evident that the diamond wire saw for optical glass is used for precision cutting of optical glass crystals, which are essential in various high-tech applications. The following are our clients that utilize such our equipment and specific customer case studies:
Application: Client specializes in manufacturing high-precision optical lenses used in microscopes, cameras, and telescopes. They adopted the diamond wire saw to cut optical glass crystals with high accuracy, ensuring smooth and clean edges. The enhanced cutting speed and precision significantly reduced production time and improved the quality of their optical lenses. This enabled the company to meet the stringent requirements of scientific and medical imaging markets, increasing their market share and customer satisfaction.
Application: Client produces advanced photonics equipment, including laser systems and optical sensors. The diamond wire saw was integrated into their production line to slice optical glass crystals used in their devices. The saw's ability to produce precise and smooth cuts without chipping ensured the integrity and performance of the optical components. This improvement led to more reliable and efficient photonics equipment, enhancing the company's reputation for high-quality products.
Application: Client manufactures semiconductor devices that require high-purity optical glass for photolithography masks. By using the diamond wire saw, they achieved precise cuts with minimal material waste, ensuring the quality and accuracy of the masks. This capability allowed them to produce superior semiconductor devices with better performance and yield, maintaining their competitive edge in the industry.
Application: The Research Institute conducts cutting-edge research on new optical materials and components. They used the diamond wire saw to cut various optical glass crystals for their experimental setups. The saw's high precision and ability to produce smooth cuts were crucial for their research, allowing them to explore new designs and applications for optical glass. This facilitated breakthroughs in the development of innovative optical technologies.
Application: Client manufactures high-resolution displays and screens for smartphones, tablets, and other electronic devices. The diamond wire saw was employed to cut optical glass for screens, ensuring uniform thickness and high-quality surfaces. The improved cutting efficiency and quality enhanced the durability and clarity of their displays, making their products more appealing to consumers and increasing their market competitiveness.
Shine Smart Equipment is a leading manufacturer of cutting-edge diamond wire saws, specializing in high-precision cutting solutions for the semiconductor and solar industries. With a commitment to innovation and quality, we provide our customers with reliable and efficient diamond wire cut equipment that meets their production needs.
Videos
Contact us to check bellow videos
- Video 1: Equipment operation demonstration
- Video 2: Customer case study
Please contact us to check out the machine models you need!
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