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The diamond wire loop is an innovative cutting tool designed for high-precision and efficient cutting applications. Unlike traditional wire cutting machines that use long, single-use wires, the diamond wire loop features a closed-loop design, typically less than 10 meters in length. This continuous loop configuration enables the wire to move in one direction at high speeds, around 80 meters per second, without the need to reverse direction.
The core of the diamond wire loop is embedded with industrial-grade diamonds, providing exceptional cutting power and durability. This technology ensures a smooth and clean cut with minimal surface roughness, eliminating wire marks commonly seen with other cutting methods. The diamond wire loop is ideal for cutting a wide range of hard and brittle materials, including silicon, graphite, and optical glass.
The diamond wire loop represents a leap forward in cutting technology, offering superior performance and versatility for a wide range of industrial applications.
Product Categories
According to the distribution of diamonds on the cutting wire, endless diamond wire loops can be divided into three main categories: full-coated diamond wire loop, segmented-coated circular diamond wire, and threaded-coated diamond wire.
How Full- coated Diamond Wire Loop Looks
Thread-coated diamond wire loop is the latest type of circular diamond wire developed at the end of 23 is the . The cutting wire remains a closed loop, with diamond particles distributed in a helical pattern on the surface. This helical arrangement creates a spiral space for chip removal during the cutting process, not only significantly increasing the lifespan of the cutting wire but also optimizing the surface quality of the cut object.
| Endless Diamond Wire Loop Parameter | |||||||
| Outer Diameter | Coating Method | Core Wire (mm) |
Working Tension Force | Breaking Tension Force | Recommed Length | Application | |
| (mm) | (N) | (N) | (mm) | ||||
| 0.3 | Full | 0.21 | 60 | 115 | 1M-4M | Optical Glass, Gemstone, Sapphire, Quartz, Magnetic Materials, Crystal Materials, Ceramic targets, Photovoltaic & Semiconductor Materials, Porous Metal, New Materials... | |
| 0.35 | Full | 0.21-0.25 | 75 | 150 | 1M-4M | ||
| 0.45 | Full | 0.28-0.3 | 90 | 180 | 1M-6M | ||
| 0.5 | Full | 0.33 | 100 | 200 | 1M-10M | ||
| 0.55 | Full/Thread | 0.33 | 100 | 200 | 1M-10M | ||
| 0.6 | Full | 0.36 | 115 | 240 | 1M-10M | ||
| 0.65 | Full/Thread | 0.39 | 135 | 270 | 1M-10M | ||
| 0.8 | Full/Segment/Thread | 0.51 | 210 | 440 | 1M-10M | Gaphite,Corrugated Paper,Rock Wool,Fiberglass Board… | |
| 1.0 | Segment/Thread | 0.6 | 250 | 500 | 1M-10M | ||
| 1.3 | Segment | 0.7 | 220 | 440 | 4M-10M | ||
| 1.8 | Segment | 1 | 400 | 800 | 4M-20M | ||
| 2.5 | Segment | 1.5 | 800 | 1670 | 4M-20M | Tires | |
| 2.8 | Segment | 2 | 800 | 3300 | 4M-20M | ||
| 3.0 | Segment | 2 | 1600 | 3300 | 4M-20M | Stone,Foam Cement, Foam Ceramic | |
| 3.5 | Segment | 2.5 | 2200 | 4400 | 4M-20M | ||
Packaging
You can cut softer materials like sponge and eggshells.
You can cut a variety of hard materials with an endless diamond wire saw, including glass, ceramic, metal, and stone.
You can cut material which need to keep it's structure ,such as honeycomb material,Fossils,cultural relics and so on.
Anyway it can cut anything softer than diamond ,and extremelly suitable to cut expensive ones.
To use an endless diamond wire saw, simply attach the saw to a power source and feed the wire through the material you want to cut. The wire will cut through the material quickly and easily.
The lifespan of a endless diamond wire will vary depending on the material you are cutting and the thickness of the wire. However, most diamond wires will last for several days of use.
precision diamond wire saw
When using an endless diamond wire saw, it is important to wear safety glasses and gloves to protect yourself from injury although it is the safest way to cut. You should also make sure that the saw is properly grounded to prevent electrical shock.
Endless diamond wire saws are a more environmentally friendly alternative to traditional saws that use blades. This helps to reduce waste and protect the environment.
Case 1: Semiconductor Industry
A leading semiconductor manufacturer adopted our diamond wire loop for cutting silicon ingot used in integrated circuits. The high precision and smooth finish of the cuts significantly improved the quality of the wafers, reducing defects and increasing the overall yield. The continuous loop design allowed for faster production times, enhancing the company's efficiency and output.
An optical components manufacturer used our diamond wire loop for cutting optical glass used in high-precision lenses. The superior surface finish and accuracy of the cuts ensured that the lenses met stringent industry standards. This resulted in enhanced clarity and performance of the optical devices, earning the manufacturer a competitive edge in the market.
A research institute specializing in advanced materials incorporated our diamond wire loop into their fabrication process. They successfully cut newly developed composite materials with unprecedented precision, facilitating further experimentation and development. The diamond wire loop's versatility allowed the researchers to explore various material properties without compromising on cut quality.
A ceramics manufacturer faced challenges in cutting hard and brittle materials like zirconia and silicon carbide. By integrating our diamond wire loop into their production line, they achieved clean and precise cuts, reducing the risk of cracks and material wastage. This improvement led to higher product quality and customer satisfaction.
A specialized lab dealing with ultra-soft materials, such as certain polymers and gels, found our diamond wire loop to be the perfect solution for their delicate cutting needs. The tool's gentle yet effective cutting mechanism preserved the integrity of the ultra-soft materials, enabling accurate testing and analysis without damage.
In a high-tech research laboratory, our diamond wire loop was used for various experimental setups requiring precise and clean cuts. The flexibility and precision of the tool supported a wide range of research projects, from developing new materials to conducting in-depth structural analyses. The lab reported increased efficiency and better results in their experimental outcomes.
These application cases demonstrate the diverse capabilities of the diamond wire loop in various industries and research settings, highlighting its role as a cutting-edge tool for precision cutting tasks.
Videos
Contact us to check bellow videos
- Video 1: the difference of different diamond wire loops
- Video 2: detialed pictures of each diamond wire loops types
Please contact us to check out the diamond wire loops you need!
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